UHPC Earthquake security systems for existing buildings

Ultra High Performance Concrete (UHPC) is a 
high-strength, ductile material formulated by 
combining portland cement, microsilica, fine 
sand, water, and steel or ceramic fibers and 
mesh.
The UHPC concrete provides compressive 
strengths up to 250 MPa and flexural strengths 
up to 30 MPa.
The ductile behavior of UHPC is, with the 
capacity to deform and support flexural and 
tensile loads, even after initial cracking. 



 
Façade elements made by UHPC, protect 
people and vehicles in an earthquake against 
fragments litter in building structures made 
of concrete and brickwork.

Concrete ceilings are rigid and brittle structures 
that at the an earthquake stress the concrete 
structure can break partially. The fracture is not 
a slow phenomenon under load - the fracture 
occurs when overloading on suddenly.
The result is that to loosen individual fragments 
of the ceiling could (fragments litter) fall on 
machines or people. Are the fragments large 
enough, it can lead to complete component 
failure.

UHPC prefabricated ceiling structures prevent
like a prestressed network the fragments 
become loose during the quake from the ceiling.

People and machines are protected by such 
a suspended ceiling construction.

Emergency exits can win with such additional 
structure several times of safety.

Just as concrete ceilings and concrete 
columns are complex constructions an 
essential safety feature of a quake. The 
concrete columns must take tremendous 
flexural and compressive forces. A chipping 
of the concrete structure of the inner steel 
reinforcement would have a very rapid 
component failure result.
Concrete columns can by a jacket (by 
shedding) of UHPC gain much stability 
and carrying capacity. A chipping of the 
concrete structure at a load by an 
earthquake of small and medium thickness
is almost impossible with the appropriate 
cover. 

Advantages of UHPC
  • Extreme high compressive strength
  • High flexural strength
  • Extreme low porosity
  • Extreme good flowability
  • Fast increase of compressive strength (min. 70% after 48 hours)
  • High wear and impact resistance
  • Absolute frost and thaw resistance
  • Impermeable to fluids but still vapour permeable
  • Anticorrosive features
  • Good bonding to sub-bases, aggregates and reinforcement
  • High temperature resistant
  • Jointless lining
  • Usable as mortar, grout and spray
  • High ductility in combination with fibres or nano fibres
  • Usable with standard concrete tools

Identification of damage in reinforced concrete building
  • Soft storey failure
  • Floating columns
  • Plan and Mass irregularity
  • Poor quality of construction materials and corrosion of reinforcement

UHPC®- His entry before and after a quake

UHPCmaterials can be used as additional safety in new concrete structures such as buildings, bridges, etc. For existing buildings and very old buildings, targeted activities involving the use of UHPC materials can significantly increase the safety of people and buildings. With UHPC materials, damaged buildings can be repaired to restore their old stability or improve their stability against earthquake loads by improving their building structure.

Possible applications for high quality UHPC materials

Repairing
To make existing structures safer for future earthquake

Retrofitting
To upgrade the earthquake resistance up to a level of 
the present day codes by appropriate techniques

Strengthening
To upgrade the seismic resistance of the a damage 
building

Rehabilitation
Reconstruction or renewal of a damaged building 
to provide the same level of function, which the 
building had prior to the damage

Restauration
Rehabilitation of buildings in a certain area

Remoulding
Reconstruction or renewal of any part of an existing 
building owning to change of usage or occupancy

Example of retrofitting techniques
  • Minor cracks
    Repair by injecting UHPC
  • Buckled longitudinal reinforcement, broken ties and crushed concrete
    Replacement of new reinforcement welded with existing bars and new additionally closed ties were placed, UHPC concrete with low shrinkage properties installed.
  • Severely damaged columns adjacent to added walls
    Retrofitting with encasing in UHPC concrete with appropriate longitudinal and transfers reinforcement.
  • Other columns
    Retrofitted with wire mesh and cover with 50 mm UHPC concrete by spraying or casting
  • Existing masonry walls
    Are retrofitting by using wire mesh and 30 mm of UHPC® mortar or spray

Like concrete cover constructions, concrete columns are 
also essential safety aspect in a quake. The supports 
have enormous bending and compression forces to take. 
A spalling of the concrete structure from the internal steel reinforcement would have a very fast component failure 
result.
As with the concrete floors, columns can be replaced by a 
grouting UHPC gain significantly in stability and carrying 
capacity. A flaking of the concrete construction is under 
load from a quake of small and medium strength with 
appropriate sheath almost impossible.

In a quake will be in the brickwork of a building very quickly 
showing cracks in the in the worst case, individual stones 
break loose (Rubble throw) or a whole bandage, which 
too can lead to a component failure.
The cracks in the masonry after a quake are permanent 
and can become one uninhabitability and demolition of 
the building to lead.
Damaged masonry will be repaired differently depending 
on the degree of damage.
Fine cracks can be filled with UHPC injection methods.
Loose masonry, bad mortar can be increased by new 
masonry and UHPC mortar substantially in the strength 
and bending tensile strength.
Masonry can also be improved in its entire surface with 
a fibre reinforced UHPC layer in combination with steel 
or fibreglass reinforcement substantially in its static 
structure. Especially glass fibre or carbon fibre reinforced 
UHPC show a high ductility.

In any case, should structural modifications such as 
those described here, be agreed in consultation with 
an architect, stress analysts and the competent local 
planning authority.


www.hhbc-consulting.de
info@hhbc-consulting.de

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